Development of equipment for creating metallic materials for additive manufacturing

Development of equipment for creating metallic materials for additive manufacturing
in the pipeline

Description

Advantages of additive technologies

  • Production of complex geometry and different design
  • Fast production of difficult to cut materials, such as high-temperature alloys
  • The ability to integrate complex design elements in the product (the item in detail)
  • Reduced consumption of materials,low cost and manufacturing production time
  • Possibility of fast transfer of 3D-model anywhere in the world and rapid production of necessary details, for example while repairing complex object in "field" conditions

Currently:

  • An experimental processing unit has been created
  • Tests of direct laser technology cultivation have been carried out
  • metallographic examinations and mechanical tests of grown samples has been conducted
  • Test results confirmed the correctness of  chosen technical solutions and high quality of crated products

The range of commercially available powders:

  • aluminum-based powders
  • titanium-based powders
  • heat-resistant materials
  • steal
  • tool Materials
  • copper-based powders

Benefits:

  • simplicity of the equipment used;
  • wide range of control parameters;
  • process stability and ease of  retuning;
  • possibility of spraying refractory materials and materials with special properties;
  • possibility of thermo-chemical treatment during the spraying process;
  • opportunity to influence the shaping (spherical, elongated, flat);
  • producing powders of a given size;
  • possibility of creating of controlled atmosphere;
  • compactness of the equipment and possibility to fully automate the process;
  • cost reduction of metal powders and alloys preparation with a melting point of 1500 ° C;
  • elimination of mechanical contact with the heater;
  • metal melting convenience in the laboratory;
  • possibility of vusual control of the state of aggregation;
  • determining the time required for discharging metal drops for  further spraying.

Project director